Fibre lasers have been the buzz of the metal fabrication business for the past few years. It's easy to get carried away with what's new and powerful, but don't forget about Plasma Cutting Systems, an ubiquitous technology that's been doing the job for years.
Recent advancements in plasma cutting technology are redefining the influence that plasma may have on your bottom line when it comes to sheet metal manufacturing. Plasma cutting guide tools with high definition provide high-quality cuts at higher rates, which can help save expenses associated with overtime and mistakes. Here are five key benefits of plasma cutting and how it helps your business.
- High cutting speedWhen a plasma cutter's cutting speed is compared to that of other cutting instruments, the plasma cutter comes out on top since it saves time and is much easier to use.A plasma cutter can finish tasks in a quarter of the time it takes with traditional cutting tools. Before cutting, this tool does not need to be warmed. A plasma cutter's speed provides it with a significant efficiency advantage. Simply said, employing a plasma cutter allows manufacturers to complete more work in less time. This helps manufacturers to maintain prices as low as possible, allowing them to pass the savings on to their customers.
- Better piercing speedAll cutting tasks start with penetrating the material and some projects require only piercing and no cutting.
When it comes to piercing, a plasma cutting service may save you a lot of time. More than ten times faster than an oxyfuel cutter, a plasma cutter can penetrate a half-inch piece of steel. When using oxyfuel to pierce 15 mm metal, it must first be heated to around 1000C, which can take up to 30 seconds.
Plasma, however, does not require this stage and may complete the same piercing in less than two seconds. Less time spent means less money spent by the end-user. The piercing speed, especially for thicker materials, is faster than a laser cutter.
In comparison to other methods, the time saved implies more bespoke plasma cutting like a circle cutting guide may be done in the same amount of time. - Easy to use
While most metal cutters take extensive training and expertise to operate well, plasma cutters are simpler to use and require less training. They're portable, so you can take them wherever the job takes you. As a result, plasma cutting machines can assist reduce the expenses and downtime associated with onboarding new personnel. - Less warpingA plasma cutter's high cutting speed implies the cutting surface is exposed to extreme heat for considerably shorter periods.
This has a further benefit in that it helps to reduce warping. Slow heat cutting methods, such as laser and oxyfuel, keep the cutting region at high temperatures for a considerably longer period. This raises the possibility of the material distorting.
A plasma cutting service is the way to go if you want to minimise the effect of warping on your heat-cut items.
The quick cutting rates of high definition plasma technology considerably limit the amount of heat delivered to the material. The use of high definition plasma cutting prevents the plate warping of thin materials, which is a major problem with oxyfuel cutting. - PrecisionTo achieve a truly clean-cut, you'll need an experienced operator with a steady hand. One of the key advantages of a plasma cutter is precision or exact cutting, especially when cutting varied shapes like circles using the circle cutting guide or angles using sheet metal.While plasma cutting machines are slower than other choices, they excel at cutting thicker materials in smaller quantities. Plasma cutting works best with thicker steel.
Plasma cutting is the future
Manufacturers of plasma cutting equipment recognise the need of keeping up with the rest of today's technology. Many modern plasma cutter machines include smartphone apps that provide access to critical information. Users may use these applications to keep track of information about their plasma cutter's power settings.
Plasma cutting has also adopted modern robotics, CNC machining and CAD/CAM design trends. Such qualities enable metal fabricators to stay up to the times and remain relevant in a world that is always changing and developing.
Plasma cutting has a lot of intriguing possibilities, both now and in the future.
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